Alkyd Resin Polycondensation Reactor

Product Description

Alkyd Resin Polycondensation Reactor

Model No.: ARPR-5000HT
Certifications: ASME Section VIII Div.1, PED 2014/68/EU, ISO 9001

Core Technology Highlights

Precision Condensation Control

• Multi-stage temperature gradient system (0.3C accuracy)
• Vacuum level: 5~500 Pa adjustable (avoid side reactions)
• Agitation torque: 15~150 Nm (dual helical ribbon impeller)

Corrosion-Resistant Engineering

• 8mm thick 316L stainless steel body with Hastelloy C276 lining
• PTFE-coated sight glass (pH 1-14 resistant)

Smart Process Automation

• Siemens PLC + SCADA system (pre-loaded 20+ alkyd resin recipes)
• Real-time monitoring: Acid value, viscosity, hydroxyl value

• Unique Selling Points

  Zero Dead Volume Design

  • 45 cone bottom + pneumatic discharge valve (residue <0.05%)

  Emergency Safety System

  • Triple protection: Nitrogen purge + rupture disc + auto quench

  Global Compliance

  • REACH SVHC-free material traceability report
  • CE Marked explosion-proof motor (ATEX Zone 1)

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  Application Scenarios

  • High-performance coatings: Marine alkyds, baking enamels
  • Advanced composites: Glass fiber reinforced resins
  • Sustainability solutions: Bio-based alkyd development

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  Service Package

  Logistics Support

  • FOB/CIF pricing available
  • On-site installation within 30 days (global coverage)

  Lifetime Maintenance

  • 3-year warranty on heating system
  • Remote diagnostics via IoT-enabled sensors

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  Why Choose Us?

  20 Years in Polymer Engineering

  • Equipment used in BASF, AkzoNobel supply chains

  Digital Twin Technology

  • Free 3D simulation of your specific alkyd process

  ROI Guarantee

  • 18-month payback period (proven in Indian/Thai plants)